All Projects
From initial design and engineering to shop inspection and field support, we have successfully completed a wide spectrum of nonmetallic and FRP projects across all major industrial sectors.
Showing 47 projects
Alabama Power Company
Alabama
Power UtilitiesConsulting
- Maverick engineers reviewed the FRP chimney liner calculations for a 38 foot diameter chimney liner in a 675 foot tall chimney.
Alabama River Pulp Company
Alabama
Chemical ProcessingConsulting
- Maverick provided the comprehensive engineering for a Cluster Rule Project, which included ClO2 scrubber and collection system design, detailed engineering, construction specification and drawings.
Allegheny Energy Supply
West Virginia
Power UtilitiesPipe SupportConsulting
- Maverick designed and engineered the FRP supports for a 26 foot diameter duct.
- Maverick designed three 26 foot chimney liners for a 542 foot tall chimney which included finite element analysis verification, modal analysis and detailed design of chimney liner components.
Allied New Technologies
Florida
InspectionChemical Processing
- Maverick provided QA inspection services on site during the abrasive blasting of concrete cells, the priming of the prepared surfaces and the application of FRP laminate to protect the surfaces from contact with process fluids.
American Electric Power Corporation
Ohio
Power UtilitiesInspectionConsultingPipe Support
- Maverick designed a chimney liner measuring over 32 feet for an 800 foot tall chimney which also included finite element analysis verification, modal analysis and detailed design of chimney liner components.
- Maverick designed the FRP chimney liners for an 838 foot chimney (one flue being over 30 feet diameter and one flue being nearly 25 feet in diameter), including finite element analysis verification, modal analysis and detailed design of chimney liner components.
- Maverick provided the FRP engineering, finite element analysis and onsite construction technical support for the design and installation of FRP internal components for a 95 foot diameter Jet Bubble Reactor.
- Maverick engineers designed 350 feet of FRP flue gas duct, 29 feet in diameter, including support system design.
- Maverick conducted internal and external FRP inspections for maintenance assessment of FRP chimney liners.
American Electric Power Corporation
West Virginia
Power UtilitiesInspectionConsulting
- Maverick provided engineering, finite element analysis, technical support and review for an FRP self-supporting spray header + shop construction inspections.
- Maverick conducted internal and external FRP inspections for maintenance assessment of an FRP chimney liner.
Baja Mining
Mexico
Mineral ProcessingConsultingInspection
- Maverick was responsible for the FRP engineering and technical support for nearly all FRP equipment required for the new construction of a copper metal processing plant (review of calculations & drawings for over 200 pieces of FRP equipment & 30,000m of FRP piping).
- Detailed engineering, analysis, and analytical testing was performed, alongside continuous on-site inspections of site installation contractors.
Buckeye Power
Ohio
Power UtilitiesInspectionPipe Support
- Maverick performed a plant audit of FRP piping and pipe support arrangements for FGD Systems and auxiliary piping examining over 2,200 lineal feet of FRP piping ranging from 2 inches to 4 feet in diameter.
Georgia Pacific
Florida
InspectionConsulting
- Maverick developed specifications and quality assurance programs for a paper mill, including QA inspection during relining of ClO2 storage tanks.
- Inspected internally several thousand feet of effluent transfer pipelines along with process vessels.
Chevron Phillips
Texas
WaterChemical ProcessingInspectionConsulting
- Maverick provided failure investigation and assessment of the remaining service life for a 30 inch to 60 inch diameter cooling tower with FRP distribution piping.
City of Springfield
Illinois
Power UtilitiesConsulting
- Maverick designed a 15 foot diameter chimney liner for a 455 foot tall chimney, which included FEA verification, modal analysis, and detailed design of chimney liner components.
Safety-Kleen
Texas
Chemical ProcessingConsulting
- Maverick engineers provided specification, design (including pipe stress analysis), and construction drawings for a 72 inch diameter Wet ESP flume collection system.
Dominion Generation
Virginia
Power UtilitiesConsulting
- Maverick engineers designed a 29 foot diameter chimney liner for a 390 foot tall chimney which included FEA verification, modal analysis, and design of support rings.
Dow Chemical
Saudi Arabia
Chemical ProcessingConsulting
- Maverick provided critical FRP engineering and stress analysis of over five kilometers of buried and above ground piping.
Duke Energy
Florida
Power UtilitiesInspection
- Maverick performed an internal inspection of four underground storage vessels to assess condition and project remaining service life.
Duke Energy
North Carolina
Power UtilitiesConsulting
- Maverick engineers designed two chimney liners (each over 29 feet in diameter) for a 365 foot tall chimney with FEA verification and modal analysis.
Eli Lilly and Company
Indiana
Chemical ProcessingConsulting
- Maverick provided engineering and detailed design of a dust and vapor collection duct system from 16 inches to 7 feet in diameter.
Florida Power & Light
Florida
Power UtilitiesPipe SupportConsulting
- Maverick designed FRP piping and pipe supports for the Intake Structure Seawater Screen Wash System, 150 PSI.
Florida Power Corporation
Florida
Power UtilitiesConsulting
- Maverick designed and supervised installation of the Seawater Circulation and Distribution System for a 36-cell forced cooling tower with FRP piping (10 inches to 9 feet dia) and O-Ring gasketed joint systems.
Fortron Industries
North Carolina
WaterChemical ProcessingConsulting
- Maverick provided engineering and design for a rectangular FRP treatment tank in a water treatment plant expansion.
Georgia Power Company
Georgia
Power UtilitiesPipe SupportInspection
- Maverick designed, engineered, and provided pipe supports for 20 inch to 9 foot FRP piping for an FGD absorber recycle system.
- Developed an FRP quality assurance program and provided resident inspection services to oversee field fabrication of large diameter vertically wound FRP shells.
Indianapolis Power & Light
Indiana
Power UtilitiesPipe SupportConsulting
- Maverick designed a 26 foot diameter liner for a 565 foot tall chimney with FEA verification & modal analysis.
- Evaluated & performed pipe stress analysis of FGD slurry and process piping, specified expansion joints, and supplied precision pipe supports.
Infilco Degremont
Indiana
WaterPipe SupportConsulting
- For this water treatment plant, Maverick performed extensive pipe stress analysis and supplied pipe supports ranging in size from 2 inches to 8 inches in diameter.
International Paper
Virginia
Chemical ProcessingConsulting
- Maverick did the engineering and detailed design of a rectangular FRP exhaust stack using FEA methods to ensure safe operation under thermal expansion and heavy wind loads.
JEA
Florida
WaterPower UtilitiesPipe SupportConsulting
- Provided engineering design, material specification, pipe stress analysis, design of pipe supports & supplementary steel, and construction drawings for a 4 inch to 18 inch diameter FRP River Water System.
Kentucky Utilities
Kentucky
Power UtilitiesPipe Support
- Maverick designed and supplied pipe supports for 16 inch to 5 foot diameter FRP piping for an FGD absorber recycle system retrofit.
Lafarge North America
Michigan
Mineral ProcessingConsulting
- Maverick engineered and designed a 130 foot tall, 12 foot diameter FRP stack.
Metatron
Chile
DesalinationInspection
- Maverick provided shop surveillance, inspections, and technical evaluation of 10 kilometers of 6 inch diameter high pressure FRP piping for seawater supply to a desalination plant.
Molycorp Minerals
California
Mineral ProcessingConsultingPipe SupportInspection
- Provided FRP engineering and technical consulting for new construction of a rare earth mineral processing plant, including shop audits, drawing reviews, nozzle loading evaluations, pipe stress analysis, and supplied supports (2" through 18").
Monsanto
Louisiana
Chemical ProcessingInspection
- Provided 24-hour on-site QA inspection services for steel tank relining with FRP from white metal blast profile to final post cure.
- Provided QA inspection services for FRP piping & tanks during fabrication and witnessed final pressure testing with Acoustic Emission monitoring.
Montgomery County Municipal Utilities
Texas
WaterConsulting
- Maverick performed piping engineering design and calculations for PVC piping in a transfer pumping station for a water treatment facility.
Occidental Chemical
Kansas
Chemical ProcessingPipe SupportInspectionConsulting
- Performed engineering evaluation, pipe stress analysis, and duct support arrangements for upgrading a critical wet chlorine gas unit (1 ft to 46 in dia).
- Conducted failure investigation, diagnostic evaluation, forensic examination, and material testing for a 14 inch dual laminate pipe failure.
Occidental Chemical
Texas
Chemical ProcessingPipe SupportConsulting
- Performed pipe stress analysis of Chlorine Cell process piping, evaluated existing support structures, and designed/supplied precision pipe supports.
Pennsylvania Power & Light
Pennsylvania
Power UtilitiesConsulting
- Maverick designed a 30 foot diameter chimney liner for a 600 foot tall chimney, including FEA verification, modal analysis, and detailed component design.
Pennzoil Products Company
Pennsylvania
WaterChemical ProcessingInspectionConsulting
- Provided engineering and field quality assurance during installation of a Wastewater Treatment System utilizing pressure piping from 16 inch to 2 feet in diameter.
Progress Energy
Florida
WaterPower UtilitiesPipe SupportConsulting
- Nuclear power plant FRP cooling water system pipe stress analysis, support structure evaluation, and design/supply of precision pipe supports.
Samsung Engineering
Philippines
Chemical ProcessingConsulting
- Detailed engineering of ASME Section X FRP pressure vessels (1m dia, 100 psi) confirmed using finite element analysis under wind and seismic loads.
Smurfit Stone Container Corporation
Alabama
WaterChemical ProcessingPipe SupportConsulting
- Engineering and design for fabrication of a 66 inch diameter pressure pipe and supports for effluent discharge (full burial, partial burial, truck loading, creek crossings).
Southmost Regional Water Authority
Texas
DesalinationWaterConsulting
- Detailed pipe stress analysis for microfiltration and reverse osmosis systems evaluating stainless steel vs FRP piping materials for seawater and brackish water applications.
Tampa Electric Company
Florida
WaterPower UtilitiesPipe SupportConsulting
- Maverick engineered and designed FRP piping, structures, and supports for a slag dewatering system.
Tennessee Valley Authority
Alabama
Power UtilitiesPipe Support
- Designed and supplied pipe supports for 10 to 54 inch diameter FRP piping for an FGD absorber recycle system retrofit.
Tennessee Valley Authority
Tennessee
Power UtilitiesPipe SupportConsulting
- Engineering evaluation of existing structures, designed new support structures, and supplied pipe supports for 36 inch diameter FRP piping for FGD absorber recycle retrofit.
Vale Inco
Newfoundland, Canada
Mineral ProcessingInspectionPipe SupportConsulting
- FRP engineering and technical support for nickel processing plant (over 400 pieces of FRP equipment & 60,000m FRP piping), and supplied over 13,000 supports.
Water Authority
Republic of Trinidad and Tobago
DesalinationWaterInspectionConsulting
- FRP consulting services for a desalination facility providing drinking water, including vendor calculation review, site QA inspections, and technical support.
WE Energies
Wisconsin
Power UtilitiesConsulting
- Maverick designed two 25 foot diameter chimney liners for a 550 foot tall chimney with FEA verification and modal analysis.
WV DEP Chemical Tank Safety Plans
West Virginia
Chemical ProcessingConsultingInspection
- Technical advisory and safety plans for aboveground chemical storage tank regulations, certifications, and spill prevention plans.
Xstrata Copper
Chile
Mineral ProcessingInspectionConsulting
- Provided FRP engineering, construction drawings, and specifications for replacing failed PVC piping with FRP piping for electrowinning pump piping & distribution headers.
- Site inspection services for FRP process vessels and piping of gas cleaning systems for two sulfuric acid plants.
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