Chemical Processing
The Chemical Engineering Challenge
You face many corrosion and abrasion challenges due to today’s advanced chemicals, often involving the materials used in process piping and equipment construction. The challenges of these hazards quickly lead engineers away from traditional materials, such as carbon steel and stainless steel. Advanced alloys are one option, albeit a very expensive one.
In comparison, fiberglass reinforced plastic (FRP) and dual laminates can be a reliable and budget friendly option for your chemical facility. Used in the chemical processing industry for over half a century, FRP has not only gained acceptance, but preference in many severe-service applications. Chemical processors have been relying on Maverick Applied Science for our expertise in FRP processing solutions since 1999.
Chemical Environments
Engineered solutions for severe chemical streams where metallic piping and vessels fail prematurely.
Chlor-Alkali & Chlorine Service
Moist chlorine gas, sodium hypochlorite, and caustic soda present extreme corrosion challenges to metals. Dual laminate (PVDF/FRP or PTFE/FRP) and specialized vinyl ester FRP piping and cell headers eliminate metal contamination and premature corrosion failure.
Why Maverick Applied Science?
Navigating chemical corrosion requires deep material expertise and real-world engineering experience. At Maverick Applied Science, we specialize exclusively in nonmetallics, dual laminates, and advanced resin technology.
From initial resin specification to shop fabrication oversight and plant shutdown inspections, we ensure your chemical process equipment delivers predictable longevity, maximum uptime, and total safety.
Dual Laminate & FRP Chemical Vessels
Engineered storage and process vessels for harsh chemical media.
Corrosive Chemical Process Piping
Precision stress-analyzed FRP and thermoplastic header systems.
Chlor-Alkali & Acid Header Inspection
Third-party quality assurance during shop fabrication and field installation.
Chemical Storage Tank Integrity Assessment
Nondestructive evaluation and remaining useful life determination.
Chemical Engineering & Inspection Services
End-to-end nonmetallic capabilities tailored specifically for chemical processing plants.
Material Selection & Resin Optimization
Matching specific corrosive media (chlorine, acids, caustic, solvents) with optimal resin formulations (vinyl ester, epoxy, polyester) or thermoplastic liners.
Process Piping Engineering (ASME B31.3)
Complete pipe stress analysis, thermal expansion modeling, anchor load determination, and custom support design for chemical process lines.
Tank & Vessel Design (ASME RTP-1)
Rigorous mechanical design for atmospheric tanks, pressure vessels, reactors, and scrubbers meeting strict industry standards.
Fabrication Quality Assurance & Shop QA
On-site shop inspections during layup, cure, bonding, and hydrostatic testing to ensure zero defects before equipment hits your plant.
Dual Laminate System Engineering
Combining the chemical impermeability of thermoplastic liners (PVDF, ECTFE, PFA, CPVC) with the structural strength of FRP fiberglass exterior shells.
In-Service Fitness-For-Service (FFS)
Comprehensive acoustic emission (AE), ultrasonic thickness, and visual inspections to predict remaining service life and prevent unplanned outages.
Our Four Step Process
We follow a rigorous methodology to ensure your FRP equipment meets the highest standards of safety and performance.
Assessment
Thorough assessment of your FRP equipment to identify issues and optimize performance.
Engineering
We develop a targeted engineering strategy tailored specifically to your operational needs.
Implementation
Expert execution of FRP solutions to ensure safety, reliability, and long-term success.
Protection
Ongoing monitoring and preventative measures to keep your systems running smoothly.
Free Educational Resources
Download our industry-leading technical guides to deepen your knowledge of nonmetallic chemical equipment design.
Frequently Asked Questions
Common questions regarding chemical processing FRP engineering, material compatibility, and quality standards.
Contact Us
We're here to answer your chemical process engineering questions and build confidence in your FRP equipment.
